{"id":103407,"date":"2026-02-04T09:44:59","date_gmt":"2026-02-04T08:44:59","guid":{"rendered":"https:\/\/www.panizzolo.com\/?p=103407"},"modified":"2026-02-06T11:46:55","modified_gmt":"2026-02-06T10:46:55","slug":"flex-series-flexible-grinding-for-scrap-metal-processing","status":"publish","type":"post","link":"https:\/\/www.panizzolo.com\/en\/flex-series-flexible-grinding-for-scrap-metal-processing\/","title":{"rendered":"Flex Series: flexible grinding for scrap metal processing"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row row_height_percent=&#8221;0&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;3&#8243; bottom_padding=&#8221;2&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243;][vc_column width=&#8221;5\/6&#8243;][vc_custom_heading heading_semantic=&#8221;h1&#8243; uncode_shortcode_id=&#8221;119532&#8243;]Flex Series: flexible grinding for scrap metal processing[\/vc_custom_heading][vc_custom_heading text_color=&#8221;color-358846&#8243; heading_semantic=&#8221;h3&#8243; text_font=&#8221;font-116529&#8243; text_size=&#8221;h3&#8243; el_class=&#8221;nomarginbottom&#8221; uncode_shortcode_id=&#8221;191361&#8243; text_color_type=&#8221;uncode-palette&#8221;]Versatility, efficient productivity, and build quality: let\u2019s explore the strengths of Flex hammer mills[\/vc_custom_heading][vc_single_image media=&#8221;103353&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;181328&#8243;][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;5\/6&#8243;][vc_column_text uncode_shortcode_id=&#8221;107113&#8243;]In the processing of scrap metal,\u00a0<strong>variability<\/strong>\u00a0is an intrinsic part of the process, and those working in the industry are well aware of this challenge: input materials are never all the same, volumes change, and ideal conditions have a limited duration. It is in this context that the true<strong>\u00a0effectiveness of a mill<\/strong> is measured: not so much when everything is standardised, but when the process has to guarantee\u00a0<strong>stability<\/strong>\u00a0despite the many variables that come into play.<\/p>\n<p><a href=\"https:\/\/www.panizzolo.com\/en\/recycling-solutions\/recycling-machines\/flex-stationary-hammer-mills\/\"><strong>Flex hammer mills<\/strong>\u00a0<\/a>were developed from this awareness and from the<strong> direct experience that we gained in the field<\/strong>. The series is the result of observing plants in operation and\u00a0<strong>constant feedback<\/strong>\u00a0from customers and operators, which enabled us to offer a\u00a0<strong>reliable<\/strong>\u00a0solution for the flexible grinding of scrap metal. A technology developed to work continuously, ensuring process control,\u00a0<strong>structural quality<\/strong>\u00a0and more efficient and optimised plant operation over time.[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row][vc_row][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; override_padding=&#8221;yes&#8221; column_padding=&#8221;4&#8243; style=&#8221;dark&#8221; back_color=&#8221;accent&#8221; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;5\/6&#8243;][vc_custom_heading heading_semantic=&#8221;h4&#8243; text_size=&#8221;h3&#8243; uncode_shortcode_id=&#8221;132485&#8243;]The Flex series is designed to adapt to the real variability of scrap, maintaining operational continuity and process control.[\/vc_custom_heading][vc_button button_color=&#8221;color-708329&#8243; size=&#8221;btn-lg&#8221; border_width=&#8221;0&#8243; link=&#8221;url:https%3A%2F%2Fwww.panizzolo.com%2Fen%2Frecycling-solutions%2Frecycling-machines%2Fflex-stationary-hammer-mills%2F&#8221; button_color_type=&#8221;uncode-palette&#8221; uncode_shortcode_id=&#8221;759852&#8243;]Discover the Flex series[\/vc_button][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;5\/6&#8243;][vc_column_text uncode_shortcode_id=&#8221;144332&#8243;]<\/p>\n<h4>A flexible approach to grinding<\/h4>\n<p>Designed for processing\u00a0<strong>small and medium-sized scrap metal<\/strong>, the Flex series is characterised by its wide range of applications and its ability to meet the needs of\u00a0<strong>different production contexts<\/strong>. The mills efficiently process different materials such as small\u00a0<strong>electric motors<\/strong>, transformers, scrap from\u00a0<strong>WEEE<\/strong>, shredded aluminium,\u00a0<strong>tin<\/strong>\u00a0and iron with plastic.<\/p>\n<p>This versatility is supported by the <a href=\"https:\/\/www.panizzolo.com\/en\/patents\/grinding-patents\/\">patented interchangeable cradle<\/a>, which allows Panizzolo mills to adapt quickly to grinding multiple types of scrap or changing piece size in processing. In an environment where material variability is the norm,\u00a0<strong>flexibility<\/strong>\u00a0becomes a<strong>\u00a0decisive<\/strong>\u00a0element in maintaining stable production performance.[\/vc_column_text][vc_empty_space][vc_single_image media=&#8221;103381&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;205114&#8243;][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;5\/6&#8243;][vc_column_text uncode_shortcode_id=&#8221;920917&#8243;]<\/p>\n<h4>Constant productivity under varying operating conditions<\/h4>\n<p>The Flex series ensures a\u00a0<strong>productivity of up to 14 tonnes per hour<\/strong>, depending on the model and material handled. The continuous work cycle and the use of\u00a0<strong>high-efficiency components<\/strong>\u00a0allow constant processing volumes and output material quality.<\/p>\n<p>Process continuity is not only a production advantage, but an element that affects the <strong>overall organisation<\/strong>\u00a0of the plant. Working with stable parameters allows<strong>\u00a0better planning<\/strong>\u00a0of downstream activities and contributes to\u00a0<strong>maximising overall output<\/strong>, improving\u00a0<strong>profitability<\/strong>\u00a0even with varying workloads.[\/vc_column_text][vc_column_text uncode_shortcode_id=&#8221;136701&#8243;]<\/p>\n<h4>Process stability<\/h4>\n<p>The oscillating table with eccentric, designed in-house, regulates the movement of material during loading and unloading, ensuring a\u00a0<strong>uniform flow<\/strong>\u00a0in the grinding process. This solution makes it possible to\u00a0<strong>avoid accumulations or discontinuities<\/strong>\u00a0in the passage of material, contributing to the regularity of the work cycle.<\/p>\n<p>This is complemented by a\u00a0<strong>system that integrates 22 to 26 vibration dampers<\/strong>\u00a0installed between the base and the floor, capable of\u00a0<strong>damping approximately 80% of the vibrations<\/strong>\u00a0generated by processing. The benefit is not limited to operational comfort, but directly affects\u00a0<strong>component life span<\/strong>, the structural integrity of the machinery and process continuity in the\u00a0<strong>long term<\/strong>.[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;5\/6&#8243;][vc_single_image media=&#8221;103365&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;449798&#8243;][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;5\/6&#8243;][vc_column_text uncode_shortcode_id=&#8221;130691&#8243;]<\/p>\n<h4>Intuitive maintenance<\/h4>\n<p>Ease of maintenance is one of the aspects that make a real contribution to the stability of a machine or plant. For this reason, maintenance activities have been designed for <strong>maximum practicality<\/strong>: they require a small number of operators and do not require special equipment or complex procedures. Operations such as periodic checks and greasing are<strong>\u00a0quick and intuitive<\/strong>, contributing to\u00a0<strong>minimising downtime<\/strong>\u00a0and reducing operating costs. An approach that facilitates<strong>\u00a0daily management<\/strong>\u00a0and improves reliability.[\/vc_column_text][vc_column_text uncode_shortcode_id=&#8221;178735&#8243;]<\/p>\n<h4>Optimisation of operational consumption<\/h4>\n<p>In recycling processes, energy is an increasingly important cost item and a critical parameter in the overall evaluation of a plant. Consequently, one of the central aspects in the design of the Flex series is the <strong>optimisation of the relationship between energy input and production output<\/strong>.<\/p>\n<p>The mills are designed to ensure high performance with\u00a0<strong>low energy consumption<\/strong>, contributing to reduced operating costs and improved<strong>\u00a0processing sustainability<\/strong>. Specifically, according to an analysis based on publicly available market data, the Flex series offers<strong>\u00a0energy savings of between 22% and 62%\u00a0<\/strong>compared to other models with similar motors.\u00a0The <a href=\"https:\/\/www.panizzolo.com\/en\/recycling-solutions\/control-and-supervision-software\/\">control software<\/a> contributes to this balance by automatically monitoring and adjusting the main operational steps, limiting energy losses and keeping the process at optimum efficiency levels.[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;5\/6&#8243;][vc_single_image media=&#8221;100390&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;149636&#8243;][vc_empty_space][vc_column_text uncode_shortcode_id=&#8221;702199&#8243;]<\/p>\n<h4>Designed for the long term<\/h4>\n<p>The Flex series reflects our design approach in every construction detail. Structural solidity comes from a design conceived to cope with the stresses of grinding, without compromising on durability. The\u00a0<strong>high-quality steelwork<\/strong>\u00a0and\u00a0<strong>UNI EN ISO 3834-2 certified welds<\/strong>\u00a0guarantee a reliable structure, even under the most demanding operating conditions.<\/p>\n<p>This balance between design and construction allows the mill to maintain consistent performance, limiting wear, unscheduled downtime and extraordinary interventions. An approach that translates into machinery and solutions capable of sustaining the process over the long term, allowing customers to enhance the value of their investment and build stable, reliable plants\u00a0<strong>ready to evolve over time<\/strong>.[\/vc_column_text][vc_single_image media=&#8221;93262&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;460152&#8243;][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row][vc_row][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; override_padding=&#8221;yes&#8221; column_padding=&#8221;4&#8243; style=&#8221;dark&#8221; back_color=&#8221;accent&#8221; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;5\/6&#8243;][vc_custom_heading heading_semantic=&#8221;h4&#8243; text_size=&#8221;h3&#8243; uncode_shortcode_id=&#8221;134734&#8243;]Do you want to find out if the Flex series is right for you? Our team is available to discuss your project in depth.[\/vc_custom_heading][vc_button button_color=&#8221;color-708329&#8243; size=&#8221;btn-lg&#8221; hover_fx=&#8221;outlined&#8221; border_width=&#8221;0&#8243; button_color_type=&#8221;uncode-palette&#8221; uncode_shortcode_id=&#8221;116100&#8243; link=&#8221;url:https%3A%2F%2Fwww.panizzolo.com%2Fen%2Fcontact-us%2F|title:24%20%E2%80%93%20contatti&#8221;]Contact us now[\/vc_button][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row row_height_percent=&#8221;0&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;3&#8243; bottom_padding=&#8221;2&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243;][vc_column width=&#8221;5\/6&#8243;][vc_custom_heading heading_semantic=&#8221;h1&#8243; uncode_shortcode_id=&#8221;119532&#8243;]Flex Series: flexible grinding for scrap metal [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":103347,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[],"class_list":["post-103407","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Flex Series: flexible shredding for scrap processing<\/title>\n<meta name=\"description\" content=\"Discover Panizzolo Flex hammer mills, engineered for maximum flexibility in scrap recycling.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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